Fabrication

Salt Contractors delivers large-scale steel and piping fabrication with a proven capacity of 30–40 tons weekly. Our fabrication shop is equipped to produce everything from chutes, hoppers, and conveyors to pipe racks, platforms, and complete structural frames. Every project is executed with precision and strict compliance to ISO, ASME, and SANS standards.

We also provide custom steel modifications, ensuring existing frameworks are adapted and reinforced to meet evolving client requirements. With certified welders and modern equipment, we consistently achieve high output and reliable quality.

Fabrication - 30–40 Tons of Steel Fabrication Weekly

Salt Contractors delivers large-scale steel and piping fabrication with a proven capacity of 30–40 tons weekly. Our fabrication shop is equipped to produce everything from chutes, hoppers, and conveyors to pipe racks, platforms, and complete structural frames. Every project is executed with precision and strict compliance to ISO, ASME, and SANS standards.

We also provide custom steel modifications, ensuring existing frameworks are adapted and reinforced to meet evolving client requirements. With certified welders and modern equipment, we consistently achieve high output and reliable quality.

  • Conveyor chutes and hoppers
  • Storage bins and silos
  • Steel pipe racks
  • Walkways and catladders
  • Heavy-duty industrial frames
  • Modular assemblies for plants

Piping Spools Fabrication

We specialize in the fabrication of piping spools that meet the demanding requirements of petrochemical and mining facilities. Every spool is hydrotested in-house to confirm integrity and performance under pressure before leaving the workshop. Our precision welding methods and machining processes ensure tight tolerances, durability, and easy on-site installation. Whether for small-bore piping or large-diameter flanges, Salt Contractors delivers solutions that meet ASME and API standards.

  • Form Carbon steel to Aluminium spools pieces

  • High-pressure piping systems
  • Flanged joints for industrial pipelines
  • Custom bends and reducers
  • Petrochemical-grade piping sections
  • Hydrotested spools for plant shutdowns

Structural Frames and Platform Builds

From industrial support frames to full-service platforms, our structural steel division delivers projects that combine strength, functionality, and safety. Using advanced fabrication techniques, we design and assemble structures that withstand the stresses of heavy industry. These include access platforms, pipe racks, mezzanines, and complete modular assemblies. Each build undergoes quality checks and surface treatments (sandblasting and protective coatings) to extend lifespan and reduce maintenance requirements.

  • Access and maintenance platforms
  • Mezzanine floors
  • Pipe support structures
  • Equipment support frames
  • Stair towers and ladders
  • Safety railings and handrails

Modifications and Reinforcements to Existing Structures

Salt Contractors provides on-site steel modifications to adapt, strengthen, or extend existing frameworks. This includes reinforcing structures to support increased loads, modifying platforms for new equipment layouts, and upgrading older installations to meet current compliance standards. Our modification services allow clients to maximize the life of existing assets, reducing downtime and costs associated with full replacements. Every modification is performed with the same safety and quality standards applied to new builds.

  • Strengthening load-bearing frames
  • Extending platforms for new equipment
  • Retrofitting old steel structures to new standards
  • Adding safety barriers or guardrails
  • Modifying layouts for plant expansion
  • Reinforcing structures against higher capacity loads

Surface Treatments & Testing

Ensuring quality and durability begins long before installation. Salt Contractors integrates hydrotesting, sandblasting, and industrial painting in-house, reducing turnaround times while maintaining strict quality control.

Our hydrotesting facilities ensure leak-free and pressure-compliant piping systems, while industrial sandblasting prepares steel surfaces by removing impurities for better adhesion. Finally, we apply protective coatings tailored to each environment, extending the service life of components even in harsh petrochemical and mining conditions.

 

Key Capabilities:

Hydrotesting of fabricated spools in-house

Industrial sandblasting for surface preparation

Protective painting and industrial coatings

End-to-end integrated finishing and quality assurance

Hydrotesting of Fabricated Spools In-House

Salt Contractors conducts hydrostatic pressure testing on every fabricated spool to guarantee system reliability before delivery. This process ensures components can withstand operating pressures, preventing leaks or failures in the field. Testing in-house reduces downtime, improves quality control, and assures clients of compliance with ISO, ASME, and SANS standards.

  • Pressure testing for high-pressure pipelines
  • Verification of spool integrity prior to installation
  • Leak detection under controlled test conditions
  • Certification reports for client quality records

Industrial Sandblasting for Surface Preparation

Our sandblasting services remove rust, mill scale, coatings, and contaminants, leaving a clean and uniform surface for further treatment. This process improves adhesion for coatings and paints, while also extending the life of steel structures in harsh environments.

  • Rust and scale removal from steel beams
  • Cleaning of tanks, frames, and piping prior to painting
  • Abrasive blasting for weld joints and repairs
  • Surface prep for petrochemical and mining plant structures

Protective Painting and Industrial Coatings

We apply specialized industrial coatings that resist corrosion, abrasion, and chemical exposure. Coatings are selected based on project needs and environmental conditions, ensuring long-term durability. Salt Contractors follows strict specifications and application standards to ensure safety and consistency.

  • Epoxy coatings for chemical resistance
  • Fireproof and heat-resistant coatings
  • Protective primers for long-term storage
  • Multi-layer systems for pipelines and tanks
  • Outdoor structural paint for weather protection

End-to-End Integrated Finishing and Quality Assurance

By offering hydrotesting, sandblasting, and painting under one roof, we eliminate delays between processes and maintain strict quality control at every step. This integrated approach reduces project costs, ensures consistency, and delivers site-ready components that meet client timelines.

  • Fabricated spools tested, blasted, and painted before shipment
  • Structural frames prepared and finished as turnkey units
  • Reduced lead times through in-house process control
  • Complete QA documentation delivered with finished components

Installations & Construction

Salt Contractors offers full turnkey installation services, covering mechanical, piping, civil, and electrical/instrumentation (E&I) scopes. Our on-site teams combine technical expertise with disciplined project management to deliver installations safely, efficiently, and on schedule.

From heavy mechanical equipment installation (static and rotating) to large-scale piping and structural work, our crews ensure compliance with industry codes and standards. Our civil works division constructs equipment bases, plinths, bund walls, and grouting solutions, while our E&I specialists handle complete electrical and control systems.

 

Key Capabilities:

Mechanical equipment installations (static & rotating)

Piping and structural installations (any tonnage, any scale)

Civil works, including bases, plinths, and bund walls

Electrical and instrumentation installations

Mechanical Equipment Installations (Static & Rotating)

Salt Contractors specializes in the safe and precise installation of static and rotating equipment, including pumps, compressors, turbines, and process vessels. Our teams are trained to handle heavy-lift operations, alignments, and commissioning with strict adherence to engineering specifications.

  • Installation of pumps, compressors, and fans
  • Mounting of process vessels and tanks
  • Precision alignment of rotating equipment
  • Assembly and installation of conveyors and material handling systems
  • Replacement and upgrades of mechanical equipment

Piping and Structural Installations (Any Tonnage, Any Scale)

We execute large-scale piping and structural installations, from small-bore utility lines to full-scale pipe racks and modular structural systems. Our crews bring decades of experience to ensure installations are safe, code-compliant, and delivered on schedule.

  • High-pressure and low-pressure piping systems
  • Installation of pipe racks and platforms
  • Structural steel erection for industrial plants
  • Prefabricated spool installation with hydrotest verification
  • Expansion projects for petrochemical and mining infrastructure

Civil Works Including Bases, Plinths, and Bund Walls

Our civil construction team supports industrial projects with strong and durable foundations. From equipment bases and plinths to bund walls and grouting, we ensure that structures are safe, stable, and designed for long-term service in demanding environments.

  • Concrete foundations for heavy equipment
  • Construction of plinths and support structures
  • Bund walls for containment and safety compliance
  • Grouting services for vibration isolation
  • Repair and reinforcement of existing foundations

Electrical and Instrumentation (E&I) Installations

Salt Contractors provides electrical and instrumentation solutions that power and control industrial plants. From electrical distribution systems to instrumentation and automation, we integrate reliable systems that keep operations running safely and efficiently.

  • Installation of electrical panels and switchgear
  • Cable tray routing and power distribution
  • Instrumentation for process monitoring and control
  • Calibration and integration of control systems
  • Commissioning of complete E&I installations

Welding & Quality Assurance

Our welding expertise is backed by ISO 3834-2 certification, demonstrating the highest level of quality management for welding processes. Salt Contractors employs ISO 9606, AWS, and ASME certified welders, ensuring compliance with international standards and client specifications.

We specialize in multiple welding procedures, including SMAW, GTAW, GMAW, and FCAW, each carried out under strict quality controls. Combined with our robust testing and certification framework, clients can trust that every weld meets both safety and performance requirements.

 

Key Capabilities:

SMAW (MMA) – Shielded Metal Arc Welding

TAW  – Gas Tungsten Arc Welding

GMAW (MIG/MAG) – Gas Metal Arc Welding

FCAW – Flux-Cored Arc Welding

Compliance with ASME, API, SANS, and SABS standards

SMAW (MMA) – Shielded Metal Arc Welding

A versatile and widely used process for structural steel, piping, and on-site repairs. SMAW is ideal for heavy-duty applications where portability and reliability are critical.

  • Structural steel frames and support beams
  • Repair welding for site modifications
  • Thick-section welding in industrial applications
  • General-purpose fabrication and maintenance

TAW – Tungsten arc Welding

TAW welding delivers high precision and clean welds, suitable for critical applications requiring accuracy and superior finish. It’s often applied to stainless steel and non-ferrous metals.

  • Stainless steel piping systems
  • Pressure vessels requiring precision welds
  • High-purity piping for petrochemical use
  • Thin-wall pipe and sheet metal fabrication

GMAW (MIG/MAG) – Gas Metal Arc Welding

An efficient welding process offering high productivity and consistent quality, especially suitable for medium to large-scale fabrication projects.

  • Large-scale structural fabrication
  • High-speed production welding of frames and platforms
  • Fabrication of piping spools and flanges
  • Welding assemblies for plant infrastructure

FCAW – Flux-Cored Arc Welding

FCAW provides deep penetration and high deposition rates, making it ideal for heavy fabrication where speed and strength are critical. It is commonly used for thick materials and structural applications.

  • Heavy plate and beam fabrication
  • Welding of high-tonnage structural frames
  • Outdoor fabrication with wind-resistant electrodes
  • Large-scale modular steel assemblies

Compliance with ASME, API, SANS, and SABS Standards

Every welding process is carried out under strict compliance with international and South African standards. Our procedures are fully documented, tested, and audited to guarantee safety, performance, and traceability.

  • Weld procedures qualified to ASME IX and ISO 15614
  • Compliance with API standards for petrochemical piping
  • SANS/SABS compliance for civil and structural projects
  • Full welding documentation and QA/QC reporting for clients